Course Description

COURSE OVERVIEW

Achieving excellence in maintenance and reliability is the aim of every organisation that depends on its physical assets to achieve business objectives. Lower profit margins have made reducing maintenance costs imperative to the survival of many organisations. The overall cost of asset ownership is closely tied to the outcomes of reliability, durability and longevity of physical assets. This training course is about developing and implementing the strategy and tactics that deliver the outcomes we need.

This Excellence in Maintenance and Reliability Management training course starts with the key aspects that lay the foundations and cornerstones of an effective maintenance function. It introduces reliability strategies to highlight their costs and benefits

COURSE OBJECTIVES

AT THE END OF THIS COURSE THE DELEGATES WOULD BE ABLE TO:

• Develop Maintenance Strategy and Tactics Development
• Achieve excellence in mechanical integrity and reliability management and establish the environment for improvement
• Recognize the aspect of maintenance today through the various types of maintenance strategy development and productive maintenance
• Apply the various stewardship and performance metrics including performance work management, KPIs, maintenance effectiveness metrics and work force utilization.

TARGET AUDIENCE

• Team leaders Managers, Line Managers, Senior Managers

COURSE CONTENT

• The cost and risk of equipment failure
• Pillars of excellence in maintenance
• Best practice reliability and maintenance processes
• Build a competent team to drive reliability in each area
• Asset identification, classification and criticality grading
• Define asset performance and efficiency standards
• Anticipate the physical causes of failure and degradation
• Anticipate the human cause
• Risk-based approaches to failure management
• Select proactive maintenance tactics on the basis of costs and risks
• Preventive maintenance tasks and intervals
• Predictive maintenance tasks and intervals
• Failure detection and function testing tasks and intervals
• Aggressive defect reporting to feed the backlog
• Plan for quality, time and safety
• Budget for spare parts and make stocking decisions
• Failure reporting analysis and corrective action system requirements
• Use failure data and Pareto analysis identify and stratify improvement opportunities

Delivery method: This will include combine lectures, discussions, group exercises and illustrations. Participants will also understand the theoretical and practical knowledge of the topic.

Venue:  

Fee:  

Duration: 1 week

Course Date: Jan 23rd -27th 2023